Pneumatic Manipulator Manufacturers in India

Ergo Handlers is a leading Pneumatic Manipulator manufacturers, exporters, and suppliers in India. Our mission is to solve real on-ground problems like operator fatigue, uneven load lifting, and workflow bottlenecks.

Pneumatic Manipulator Suppliers & Exporters in India

Our pneumatic material handling manipulators are compressed air-powered and built with smart control mechanisms to enable smooth, weightless movement of products. From the lifting of auto parts, metal plates, or fragile glass panels, our manipulators enable easy handling with precise control of movement—hence a must-have part of today's production plants.

What is Pneumatic Manipulator?

A Pneumatic Manipulator is a mechanical handling device powered by compressed air (pneumatics), designed to lift, move, position, and rotate heavy or awkward loads with high precision and minimal human effort.

Types of Pneumatic Manipulators We Offer

A well-known Pneumatic Manipulator manufacturers in India, we are providing the best quality of Pneumatic Manipulator such as:

  • Rigid Arm Pneumatic Manipulators: These are perfect for the manipulation of offset center-of-gravity loads or those that need to be rotated and tilted into position. Our rigid-arm manipulators have 3D range of motion and are built with torque-resistant joints and reinforced tubing. With smart pneumatic balancing and zero-gravity handling, they offer controlled motion even in small workspaces.
  • Overhead-Mounted Pneumatic Manipulators: Ideal for line-side integration or open-floor manufacturing, our overhead rail manipulators enable the manipulator to traverse through spaces of work without occupying floor space. The machines are capable of moving over long distances with precise vertical and horizontal positioning. Smart trolley systems deliver synchronized and uniform motion even in high-production rate environments.
  • Portable Base Pneumatic Manipulators: Our mobile models consist of mobile bases and quick-lock mechanisms, allowing the system to be easily transported with tuggers or forklifts. This is ideal for workshops that experience constantly changing configurations or multiprocess workflow. Accessible modular arms and attachments make such models highly versatile to diverse handling functions.
  • Heavy-Duty Pneumatic Manipulators: Engineered for lifting heavy parts such as engine blocks, machine frames, drums, and castings, our heavy-duty pneumatic manipulators are fitted with extended load capacity, double pneumatics cylinders, and precise control. With strengthened arms, safety valves integrated within, and fail-safe pneumatic locks, these manipulators provide stability under heavy loads of operation.

We also cater to regional industries through our Pneumatic Manipulator Manufacturers in Pune that offer enhanced safety and maneuverability.

Technical Specifications

We have mentioned below a technical sheet for more clarification such as:

Specification Details
1. Type of Manipulator Pneumatic (Compressed Air Driven)
2. Payload Capacity Up to 100 kg (customizable as per model)
3. Working Pressure Range 5 – 7 bar (72 – 101 psi)
4. Degrees of Freedom 3 to 6 DOF (configurable per requirement)
5. Arm Reach 1.5 m to 3.5 m (depending on model)
6. Gripper Type Pneumatic parallel or angular grippers
7. Mounting Configuration Floor-mounted / Overhead rail / Column type
8. Control System Manual / Semi-automatic (valve-based or PLC)
9. Safety Features Load lock valve, anti-drop device, E-stop

Main Features of Our Pneumatic Manipulator

One of the Pneumatic Manipulator suppliers in India, our all-types of Pneumatic Manipulator are included with new technological formulations such as:

  • Zero-Gravity Load Handling: Our systems load balance naturally using pneumatic counterbalance technology that leaves the operator with a weightless sensation. This allows even heavy payloads to be lifted and placed easily with no jarring drops.
  • Custom Gripping Tools: We design application-specific end effectors—such as suction cups, mechanical grippers, magnetic clamps, and hooks—that fit your product size and material. These are easily swapped to allow for multiple SKUs on one line.
  • Ergonomic & Intuitive Controls: All of our manipulators feature ergonomic fingertip handles for accurate lifting, lowering, rotating, and tilting. The extremely intuitive design makes operators fully capable without extensive training.
  • Smart Pneumatic Integration: Our more recent models include programmable air pressure control, auto-balancing in response to varying loads, and internal sensors to monitor movement and alignment. These upgrades deliver consistent performance with minimal dependence on the operator.
  • Durable & Low-Maintenance Build: Made with anti-corrosive finishes, high-pressure pneumatic seals, and accessible components, our manipulators are designed to provide years of service. Self-lubricating joints and modular construction minimize time spent on maintenance.

Looking for more robust options? Explore our range of industrial manipulators designed for heavy-duty applications across sectors.

Benefits of Using our Pneumatic Manipulator

These all types of new Pneumatic Manipulator give various types of benefits such as:

  • Improved Operator Comfort & Safety: With the elimination of manual lifting, our manipulators cut down on musculoskeletal strain injury, fatigue, and and accidents. Smoother work shifts are experienced by operators with lower joint and muscle stress.
  • Faster Handling Speed & Accuracy: Parts are picked up, moved, and set down with precise accuracy every time—sizing or shape irrespective. This streamlines assembly and package lines, reduces rework, and provides consistent high quality levels.
  • Less Downtime & Labour Intensity: What was previously the work of two or more employees or a forklift can be done by a single operator, this reduces the cost of manpower while improving continuity of process flow and reducing handling-related delays.
  • Cost-Effective & Energy Efficient: Since these devices operate on compressed air, they consume significantly less energy than motor-powered devices. Their reduced operational cost makes them an ideal option for medium to large-scale manufacturing facilities.

Combine handling precision with automation by integrating robotic packaging systems for seamless assembly and dispatch lines.

Applications of Pneumatic Manipulator

Being the best Pneumatic Manipulator exporters in India, our all types of Pneumatic Manipulator are included with new feature and highly used in multiple applications such as:

  • Automotive & Component Assembly: Used to lift doors, chassis parts, fuel tanks, and dashboard assemblies with accuracy and ergonomically controlled movement in the assembly of vehicles.
  • Metalworking & Fabrication: Perfect for processing metal plates, laser-cut components, pipes, and steel sheets scratch-free, dent-free, and free of manual stress.
  • Glass, Ceramics & Tiles: Vacuum grippers assure damage-free handling of glass windows, ceramic parts, or fragile stacks of tiles for safe examination and packaging.
  • Packaging & Logistics: Cartons to drums to sacks, our manipulators maximize palletizing and depalletizing with secure and efficient lifting systems.
Why Ergo Handler is the Best Pneumatic Manipulator in India?

Ergo Handler is a dominant Pneumatic Manipulator manufacturers, exporters, and suppliers in India. At Ergo Handler, we work consultatively—assessing your process, loads, and operating goals before building a solution specifically tailored to fit.

Each system is in-house manufactured with rigorous quality controls and performance testing. Our customers rely on us for consistent performance, dependable after-sales service, and customizations that provide them an actual operating advantage. Get it touch with us today for more details

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