Forging Automation Manufacturers in India
Ergo Handlers genuine Forging Automation manufacturers, exporters, and suppliers of forging automation in India, we combine the industry's extensive domain knowledge with frontier automation to offer you systems which are fast, smart, and smart. We are changing the metal forming paradigm of industries with our advanced forging automation technology. With the increased need for robot forging and full automation forging solution, our technology is designed to meet changing needs of industries where precision, security, and reliability are important.
Forging Automation Suppliers & Exporters in India
Our automation solutions are not just meant to automate tasks, but to optimize the whole forging process—right from billet loading and heating to die lubrication, part transfer, and finished product handling. As a mid-sized forging shop or an OEM looking to automate your production line, Ergo Handler has the right automation solutions to revamp your forging process.
What is Forging Automation?
Forging automation refers to the use of automated systems, machines, and robotics to perform forging operations—such as heating, positioning, shaping, and handling metal parts—with minimal human intervention. It’s a step forward from traditional manual forging, focused on increasing productivity, safety, and precision in the manufacturing process.
Types of Forging Automation
A well-known Forging Automation manufacturers in India, we are providing the best quality of Forging Automation such as:
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Robotic Forging Systems
We produce robotic forging systems to withstand harsh environments and repetitive processes with precision and speed. Our robots can perform pick-and-place, billet transfer, die lubrication, trimming, and cooling operations with minimized human interaction. Our robotic system includes heat-resistant coatings, high-speed arms, and AI-based path-planning for accuracy even in heavy-duty forging operations. -
Automated Billet Feeding Systems
Our billet feeding systems are automated and can feed billets with varying diameters, lengths, and materials with high reproducibility. The systems can feed billets from the warehouse to the induction heating stations without the need for manual loading. They now feature vision-based alignment systems and servo pushers with precise positioning and low rejection. -
Die Lubrication & Handling Automation
We produce automated die spraying systems that provide uniform and consistent lubrication across the die surface, which enhances die life and minimizes part flaws. The systems use programmable nozzles that can be adjusted to varying spray patterns and varying spray intensity according to die shape and material flow needs. Our newest models have intelligent sensors to monitor die temperature and control spray intervals automatically. -
Forged Part Transfer & Sorting Systems
We offer quick sorting and conveying systems for ready-to-finish, ready-to-trim, or ready-to-cool forged components. The systems sort components by temperature, size, and batch through infrared sensors and vision inspection cameras. Only defect-free components move in the line due to it.
Looking for region-specific systems? Visit our Forging Automation Manufacturers in Pune for localized support.
Technical Specifications
We have mentioned below a technical sheet for more clarification such as:
| Parameter | Specification |
|---|---|
| Automation Type | Robotic Arm / CNC / PLC-Based |
| Material Handling | Servo Manipulators / Conveyors |
| Press Type | Mechanical / Hydraulic / Servo Press |
| Press Capacity | 200 – 2500 Tons |
| Die Change System | QDC with Hydraulic Clamps |
| Cycle Time | 8 – 15 Seconds per Stroke |
| Heating Method | Induction / Gas Furnace |
| Safety System | Light Curtains / Safety PLC / E-Stop |
| Control Interface | HMI / SCADA / IoT Enabled |
Key Features of Our Forging Automation
One of the leading Forging Automation suppliers in India, our all-types of Forging Automation are included with new technological formulations such as:
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Infrared Sensors
We design our systems with parts carefully chosen to endure high-temperature conditions prevalent in forging processes. Our robot arms, sensors, and actuators are protected from heat by thermal shielding and heat-resistant coating to facilitate uninterrupted operations under duress. This provides long-lasting equipment, uniform performance, and reduced maintenance in hot areas. -
Integrated Robotics
We utilize robotic machines with pre-programmed motion routines that are intended to perform intricate operations with unmatched reliability. The robots are equipped with easy-to-use learning interfaces, and thus it is easy for operators to modify routines without extensive programming expertise. With reduced setup and reprogramming time, our robotic forging systems are easy to install for product change and multi-station forging. -
Smart Control Systems
We implement centralized PLCs with HMI touchscreen panels to provide the operator with full control and real-time observation of the automation process. Our control systems are intuitive and IoT-based connectivity, with remote monitoring of performance information. Predictive analytics and real-time fault detection enable us to minimize downtime and maintain your operations in top condition. -
Seamless Integration
We engineer our forging automation solutions to integrate with your current infrastructure, i.e., presses, hammers, conveyors, and induction heaters. Inspection done in-house by our engineers enables our systems to merge with your current operation without the need for expensive upgrades. Plug-and-play integration saves time, reduces setup cost, and accelerates your return on investment.
Complement your forging systems with our advanced Foundry Automation equipment for seamless workflow.
Advantages of Forging Automation
These all types of new Forging Automation give various types of benefits such as:
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Increased Productivity
We assist you in realizing quick cycle times through die lubrication automation, billet handling, part transfer, and post-forging. Automation reduces operator involvement in repetitive operations and eliminates idle time to a significant extent between stroking. Therefore, your ability to produce is enhanced without compromising product or equipment quality of health. -
Consistent Quality
We eradicate variability due to human handling through using controlled robots and coordinated control systems. The component is treated under consistent conditions with precise timing, force, and position. This offers batch-to-batch reproducible output, reduced rejection rates, and an overall improved quality of the product. -
Improved Safety
We eliminate the need for operators' physical presence in the hazardous areas through mechanization of the most hazardous and physically strenuous operations. Our equipment shields the workers against heat stress, mobile equipment, and repetitive strain. This not only reduces the injuries but also makes the working environment sustainable and compliant. -
Lower Operating Costs
We assist you in lowering overhead expenses with less human effort, less power consumption, and less material loss. With longer equipment life, lower maintenance requirements, and higher throughput, return on investment is realized in no time at all. Forging automation is much more cost-effective in the long term than conventional forging operations.
Applications of our Forging Automation
Being the best Forging Automation exporters in India, our all types of Forging Automation are included with new feature and highly used in multiple applications such as:
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Automotive & Trucking Industry
We manufacture such critical components as drive shafts, axles, gears, and connecting rods employed throughout the automotive and commercial vehicle industries. Equipment allows for quicker production cycles without sacrificing dimensional precision necessary for critical vehicle components. Robotics and real-time monitoring applied keep downtime to a minimum and productivity maximized at all times. -
Aerospace & Defense
We offer forging automation technology that allows for the manufacture of high-strength, weight-reduction parts such as turbine disks, landing gear parts, and missile bodies. Our automation technology achieves enhanced material flow and geometry control, essential in aerospace and defense industries. The end product is increased part integrity, reduced human error, and complete traceability for safety approval. -
Agriculture & Heavy Equipment
We manufacture forged components like couplers, tiller parts, and heavy-duty linkages for earth-moving equipment and agricultural machinery. They need strong handling systems that can withstand weight, heat, and continuous output. Our systems provide continuous material flow and high torque handling without human input. -
Railway Components
We design automation settings for forging rail parts such as wheels, brake discs, couplers, and axles that need greater durability. Our automation enhances throughput and accuracy for mass production lines. With real-time inspection and automatic sorting, we ensure every forged component meets stringent safety and performance standards.
Why Choose Ergo Handler Forging Automation Services?
Ergo Handler is a leading Forging Automation manufacturers, exporters, and suppliers in India. Our entire process automation solutions with forging involve design consultation, equipment fabrication, installation, training, and technical support in the long run.
We merge global technology solutions with local expertise to offer solutions that are resilient, cost-efficient, and forward-thinking. Every system is thoroughly tested in real-world conditions before handover and supported by an in-country and worldwide service footprint that's always available.
Whether you're looking to purchase an entire robotic forging cell or merely wish to automate some portion of your line, Ergo Handler has the machinery, the experience, and the dedication to make it happen. Contact us today!
