Foundry Automation Manufacturers in India
Ergo Handlers is a dominant Foundry Automation manufacturers, exporters, and suppliers in India. We intend to do away with all of that hassle with solid, intelligent design and the incorporating foundry automation machinery that can be tailored to address your individual manufacturing needs.
Foundry Automation Suppliers & Exporters in India
Whatever it is, core setting, molten metal handling, knockout, or finishing operations, our machines are designed to provide reliability, repeatability, and safety. We are facilitating Pune as well as foreign foundries to transition from conventional setups to computer-controlled automated processes with reduced human intervention and increased productivity.
What is Foundry Automation?
Foundry Automation refers to the use of advanced machinery, robotics, and control systems to automate various processes in a foundry — the industrial facility where metal casting is performed. This involves replacing or assisting manual operations in areas such as molding, core making, pouring, cooling, shakeout, fettling, inspection, and material handling.
Types of Foundry Automation Systems
A well-known Foundry Automation manufacturers in India, we are providing the best quality of Foundry Automation such as:
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Automated Mould Handling Systems
We create automatic mould handling systems which make mould boxes convenient to handle on the casting line. They are integrated with servo-conveyors, hydraulic pushers, and sensor-controlled lifts for smooth, effortless, and synchronized movement. With improved tracking and positional accuracy, they reduce misalignments and hand-to-hand transfers. -
Robotic Core Setting Systems
Our robot core setting machines bring precision and repeatability to the most critical of casting operations. The robots utilize 3D vision systems and force-feedback grippers to accurately position sensitive cores without risk of damage. The robots can set hundreds of shapes, weights, and configurations of cores and are particularly well suited to complex casting geometries. -
Foundry Finishing Systems
We manufacture turnkey finishing systems for foundries that mechanize shot blast, grinding, fettling, and deburring. They make use of robotic arms with grinding attachments and vision cameras for inspection to spot flash and surface flaw. This delivers precise finishing on hard geometries and out-of-reach surfaces. -
Knockout and Casting Extraction Automation
We offer hydraulic and servo-actuated mould-breaking units and hot castings for safe ejection of casting. They are switchable to flask and flaskless mode and transfer shock and vibration loads for long periods of time. Supported by thermal imaging systems, they monitor ejection conditions of casting and control robot pickers for instantaneous removal. -
Material Handling & Pouring Automation
Our foundry automation hardware includes robots and mechanical equipment to handle molten metal, tilting ladles, and controlled pouring into moulds. Our hardware includes heat-resistant actuators, laser placing of ladles, and real-time temperature control to ensure unintermitted metal flow and precise fill levels.
We also specialize in regional solutions—explore our Foundry Automation Manufacturers in Pune for localized industrial needs.
Technical Specifications
We have mentioned below a technical sheet for more clarification such as:
| Parameter | Robotic Casting Line | Automated Molding System |
|---|---|---|
| Automation Type | Robotic Casting Line | Automated Molding |
| Control System | PLC + SCADA | HMI + PLC |
| Power Rating | 15 kW | 12 kW |
| Cycle Time | 10 sec/cycle | 12 sec/cycle |
| Operating Temperature | Up to 1600°C | Up to 1200°C |
| Drive Mechanism | Servo Motor | Hydraulic Drive |
| Sensor Technology | IR + Proximity Sensors | Load Cell + Temperature Sensor |
| Material Handling | Robotic Arm + Conveyor | Gantry + Belt Feeder |
| Safety Features | Emergency Stop + Safety PLC | Light Curtains + Alarm System |
Our Foundry Automation Equipment Main Features
One of the leading Foundry Automation suppliers in India, our all-types of Foundry Automation are included with new technological formulations such as:
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Heavy-Duty Build Quality
We construct our machines from high-strength materials such as reinforced structural steel and temperature-resistant alloys for prolonged exposure to extremely hot and cold temperatures. All of our machines are subjected to impact resistance tests, thermal stability tests, and vibration tests to be able to withstand years of harsh weather conditions. The rugged construction provides our machines with consistent performance shift after shift, year after year. -
Advanced Robotics Integration
We offer automation modules and multi-functional robot arms that are capable of performing between-process operations like finishing, mould handling, and core setting. The robot platforms possess user-friendly interfaces to allow them to be operated and programmed with ease to part geometries or to casting layouts. Using the plug-and-play functionality, they can integrate with other machines and systems automatically and offer maximum flexibility in the foundry floor. -
Smart Monitoring Systems
We have centralized control panels with simple-to-use HMI touchscreens and direct data access to monitor machine performance, cycle time, and fault alarms. Our solutions are cloud-based and can offer performance analytics that assist in planning preventive maintenance. With sensor networks, any movement and measurement can be tracked and your team can act proactively rather than react. -
Modular & Scalable Design
We design our equipment to grow with you in production by a modular design philosophy which allows you to reconfigure and upgrade with minimal hassle. Our systems are flexible with the addition of new line expansion or new sizes of casting without a need for a complete change. This flexibility protects your investment and gives you more flexibility as your foundry expands.
Integrate high-performance Forging Automation equipment to streamline your production process alongside foundry operations.
Benefits of our Foundry Automation
These all types of new Foundry Automation give various types of benefits such as:
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Consistent Output & Quality
We reduce inconsistency caused by human operations through automation of significant processes such as moulding, pouring, and finishing. All castings are produced under identical conditions, accurate dimensions, and surface finish per batch. This consistency means less rework, less scrap, and improved customer satisfaction. -
Faster Cycle Times
We enhance your whole casting process by giving you real-time motion, transfer systems, and parallel processing. You are therefore able to simply continue making without unnecessary hold-up or dependency on human action. You are therefore able to deliver in accordance with stringent delivery time schedules and yet retain quality. -
Less Human Risk
We remove operators from physically demanding and safety-hazard-prone tasks with operation automation like pouring molten metal, knockout, and part transfer. We thus substantially reduce exposure to heat, fume, and repetition strain injury. This improves the safe working environment and helps achieve lower absenteeism and improved morale. -
Lower Operating Costs
We reduce your operating cost with reduced labor dependency, improved process accuracy, and reduced waste material. Our solutions enhance your manufacture with efficient utilization of power and lower breakdown downtime. These savings pay for themselves over time for a great return on your automation investment.
Applications of Foundry Automation
Being the best Foundry Automation exporters in India, our all types of Foundry Automation are included with new feature and highly used in multiple applications such as:
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Automotive Foundries
We cast engine block, gear box, suspension, and brake components with unparalleled accuracy. The components require consistent material flow, precise dimensions, and heavy cycle rates, all of which can be achieved by our smart systems. Through robotic pouring, core setting, and finishing, auto foundries can now produce parts on mass production levels without compromising on quality. -
Agricultural Machinery Parts
We provide solutions to automate the production of heavy castings like axle casings, gear covers, and transmission housings for farm machines and tractors. The parts are probably going to require hard, stable mould metallurgical properties, which we bring through our precise mould filling and heat control. With our solutions, the manufacturers are able to react to seasonal changes in demand as well as ensure batch-to-batch consistency. -
Aerospace and Precision Casting
We are catering to the aerospace industry with the automation of casting of turbine parts, bracket parts, and other precision-critical products. The equipment has micro-tolerance control, processing fault detection, as well as temperature-control pouring capabilities. Such precision is assured to offer structural stability and aerospace safety standards compliance. -
Industrial Valves and Pumps
We offer foundry automation for casting valve body, impeller, casing, and flanges that need strength and corrosion resistance. Our equipment accommodates casting in various metals and alloys and robot-based finishing to prepare a surface for machining or end-use. The result is increased speed and consistency of finish on difficult valve and pump shapes.
Why Ergo Handler for Foundry Automation in India?
Ergo Handler is a leading Foundry Automation manufacturers, exporters, and suppliers in India. At Ergo Handler, our promise is to deliver automation solutions to optimize foundry productivity with less dependence on manual intervention.
Our industrial automation experience of years warrants us to provide specialized assistance from the design stage right till the commissioning stage. All is done as per international standards and backed by efficient after-sales assistance in India and abroad. Integration assistance within already existing infrastructure is provided by us in a bid to allow foundries to transition into smart manufacturing times smoothly. For more information, Contact us today!
